Thursday, January 7, 2010

Sneak Peek

Here are some images from my current projects. I won't say what they are unless someone asks. I'll just say it will be a guess for now.


Little parts

This is probably the most enjoyable part of my rebuild. Construction is wrapping up on a couple of parts. I've made jib-cleat stands. I'm also ready to glue on some supports for the centerboard trunk.

Two carbon plates, glued at just under 90 degrees.
Then I sanded it all up, laid two layers of +-45degree pre-preg cloth. Then I made a bleed stack, vacuum bagged it and cooked it for 8 hours.

Unwraped it, cut the edges off with a band saw, and routed the corners

Then I traced some cleats

More cutting, grinding, and sanding, then about 3 coats of some really cool clear stuff.

Ok, that's all for this post. I'll make another one in a sec. Lots of work getting done, all will be presentable soon. I'm very satisfied with the progress. I'm also thinking that I am ready to shape my own Centerboard...hmm

Sunday, January 3, 2010

Secondary Bonding on Deck Supports

I've laid out my cloth here, prepped the parts, masked off the areas on the boat that might be fallout zones for guck and stuff, cleaned everything after sanding thoroughly, and prepped tools, brushes, sticks and other supplies.


I measured out my dimensions and marked them on masking tape



This makes cutting the pieces easy and accurate. It saves valuable time because once the epoxy is mixed, there begins a race against time.

All the surfaces are primed by painting on thickened epoxy. If there are any holes, they get filled. Also the front face with exposed nomex got extra goo. This is so the honeycomb, with its air bubbles and limited bonding surface adheres well to the laminate.
Here is a piece cleaned and ready to prime

Here it is after receiving three strips of laminate, one in each corner, and one over the edge.
On a Lido, as I'm sure others have discovered as well, it is very difficult to glue, sand, or laminate up in the corner and under the deck. However, take time to make sure that area is sweet and well bonded to the deck. This whole fix will not seem stiff if the deck is not actually connected and there is a gap between it and the top of the support.


All finished and under heat.

Soon I get to sand it up and this fix is done. I've not decided whether to paint it white, or use clear coat. Any suggestions???